Stainless steel helical bevel gearbox

The BJ-Gear helical bevel gearboxes are characterised by high power density and a dynamic efficiency of 96%, which resulsts in a minimal energy waste. The gearboxes are available in sizes SX22, SX32 and SX42 and are with the hygienic design ideal for the food industry. The smooth surfaces are easy to clean, as they are without any recesses or other areas, where dirt can gather or where bacteria can accumulate. Consequently, you completely avoid having to shield the gearbox and end up with a solution that is much harder to keep clean and sanitary. The compact and modular design makes the gearbox easy to incorporate in numerous applications.

The IP 65 certification signifies that the gearbox is entirely dust-tight and can withstand low-pressure water jets from any direction, making it highly suitable for demanding industrial settings.

Features and advantages of the helical bevel gearbox

• Reliable performance
• Compact hygienic design
• Quiet, reliable and efficient operation
• High quality
• Custom design
• Can be mounted with AC, DC or servo motors, encoders and brakes

Compact and waterproof NG bearings

BJ-Gear A/S offers two types of bearing units; NG waterproof bearing units and Blue NG waterproof bearing units.

The bearing units are designed for the food industry and other industries with continuously stringent demands on material resistance and an easy-to-clean design.

Our NG bearing units are waterproof, and to reduce the risk of bacteria growth, the design is characterised by a smooth surface and rounded corners. The NG bearings are maintenance free and resistant to all cleaning products and to most chemicals.

NG flange bearings are very compact flange houses with the cover bolted on. The flange housing is made of PUR which is extremely sturdy, it is impact strenghtened and can be mounted in all angles. The flange housing is easy to clean with rounded corners and smooth surfaces.

The flange housing is mounted with a spherical lifetime lubricated ball bearing with excentric locking collar, Corrotect treated to prevent setting on the shaft, oil seal ring with a stainless steel spring, ensuring that water can not penetrate the housing - even at direct hosing.

Insert Bearings are lubricated with NSF H1 reg. grease, according to DIN 51825, Halal, Kosher etc. Making it a ideal choice when choosing sealed bearings for food production lines.

Blue NG Bearings

The Blue NG bearings are designed to meet the strict hygiene and durability requirements of industries such as food production, pharmaceuticals, and other sectors where cleanliness is critical.

Made from high-quality blue polyurethane (PUR), these bearings offer the same durability and impact resistance as the standard NG bearings. The blue color provides an added benefit by making it easier to identify dirt, debris, and contaminants, which is especially useful in environments where frequent cleaning and hygiene inspections are essential.

In addition to the visible color, the blue bearings feature stainless steel-reinforced mounting holes, ensuring strength and reliable performance under high-stress conditions. The hygienic bolts, nuts, and spacers are made from stainless steel, offering a robust solution while providing easy access for cleaning.

Features and advantages of Blue NG bearings:

• Made from blue polyurethane (PUR) for easy identification of contaminants
• Stainless steel-reinforced mounting holes for increased strength and durability
• Hygienic bolts, nuts, and spacers in stainless steel for improved hygiene
• Stainless steel spacers designed for easier cleaning access

The protection is IP66 ensuring that the products can be cleaned from all directions.

Possible to obtain a higher ingress protection than IP66
When installed in environments exceeding IP66, for example where the bearing is submerged or cleaning with high pressure occurs, it is recommended that the bearing is regularly refilled with grease. This is done by injecting grease trough the grease nipple. This grease serves as a barrier for the water gaining access to the lifetime lubricated bearing within the housing.

Private label are available.

At BJ-Gear A/S, we are expanding our range of products with a completely new stainless steel actuator with a IP69K classification. The sealing is made of FDA-approved material and with the hygienic and easy-to-clean design as well as a protection of IP69K, the stainless steel actuator is particularly suitable for the food industry.

As standard, our actuators are manufactured in stainless steel AISI 304/EN 4301, which with its high corrosion resistance is the most common type of stainless steel. Furthermore, the stainless steel actuator has a protection of IP69K, which ensures that the product can be cleaned with water under pressure from all directions.

A BJ actuator is extremely sturdy in terms of overload and operating environment. The design is simple and its modular design allows great flexibility regarding the choice of mounting options, flanges and surface treatments. The modular design is also ideal if any customisations are needed where the actuator must be optimised for specific needs. Therefore, BJ-Gear A/S is able to manufacture actuators adapted to your requirements at an attractive price.

An electric actuator is used primarily where an intermittent axial movement and positioning is needed. It is a good alternative to hydraulic and pneumatic cylinders due to the simple connection to electrical operational systems and the hygiene benefits. Furthermore, you will achieve a quite steady speed all over the load range compared to hydraulics and pneumatics solutions.

Our actuators are made in various versions and are currently installed in countless solutions within healthcare, food processing and packaging and many other Industries.

At BJ-Gear A/S, we are expanding our range of products with a completely new stainless steel actuator with a IP69K classification. The sealing is made of FDA-approved material and with the hygienic and easy-to-clean design as well as a protection of IP69K, the stainless steel actuator is particularly suitable for the food industry.

As standard, our actuators are manufactured in stainless steel AISI 304/EN 4301, which with its high corrosion resistance is the most common type of stainless steel. Furthermore, the stainless steel actuator has a protection of IP69K, which ensures that the product can be cleaned with water under pressure from all directions.

A BJ actuator is extremely sturdy in terms of overload and operating environment. The design is simple and its modular design allows great flexibility regarding the choice of mounting options, flanges and surface treatments. The modular design is also ideal if any customisations are needed where the actuator must be optimised for specific needs. Therefore, BJ-Gear A/S is able to manufacture actuators adapted to your requirements at an attractive price.

An electric actuator is used primarily where an intermittent axial movement and positioning is needed. It is a good alternative to hydraulic and pneumatic cylinders due to the simple connection to electrical operational systems and the hygiene benefits. Furthermore, you will achieve a quite steady speed all over the load range compared to hydraulics and pneumatics solutions.

Our actuators are made in various versions and are currently installed in countless solutions within healthcare, food processing and packaging and many other Industries.

Hygienic and easy-to-clean

BJ-Gear A/S offers a self-produced stainless gearbox range of high quality. The series is developed specifically for the process line in the food industry and other industries where there are continuously stringent requirements for the resistance of the material and easy-to-clean design.

The protection of the gearboxes is IP65, and for stainless motors it is IP66. This ensures that the products can be cleaned with water under pressure from all directions.

The stainless steel worm gearboxes are as standard made in five sizes: 42, 52, 61, 79 and 99. The number indicates the centre distance of the axles and thus the gear size.

• Up to 88% efficiency
• Easy-to-clean
• Protection degree of minimum IP65
• Ideal for use in the food industry

In cases where you want a complete hygienic gear motor, we can offer the BJ gearboxes fitted with stainless AC or servo motor.

Stainless steel helical bevel gearbox

The BJ-Gear helical bevel gearboxes are characterised by high power density and a dynamic efficiency of 96%, which resulsts in a minimal energy waste. The gearboxes are available in sizes SX22, SX32 and SX42 and are with the hygienic design ideal for the food industry. The smooth surfaces are easy to clean, as they are without any recesses or other areas, where dirt can gather or where bacteria can accumulate. Consequently, you completely avoid having to shield the gearbox and end up with a solution that is much harder to keep clean and sanitary. The compact and modular design makes the gearbox easy to incorporate in numerous applications.

The IP 65 certification signifies that the gearbox is entirely dust-tight and can withstand low-pressure water jets from any direction, making it highly suitable for demanding industrial settings.

Features and advantages of the helical bevel gearbox

• Reliable performance
• Compact hygienic design
• Quiet, reliable and efficient operation
• High quality
• Custom design
• Can be mounted with AC, DC or servo motors, encoders and brakes

Compact and waterproof NG bearings

BJ-Gear A/S offers two types of bearing units; NG waterproof bearing units and Blue NG waterproof bearing units.

The bearing units are designed for the food industry and other industries with continuously stringent demands on material resistance and an easy-to-clean design.

Our NG bearing units are waterproof, and to reduce the risk of bacteria growth, the design is characterised by a smooth surface and rounded corners. The NG bearings are maintenance free and resistant to all cleaning products and to most chemicals.

NG flange bearings are very compact flange houses with the cover bolted on. The flange housing is made of PUR which is extremely sturdy, it is impact strenghtened and can be mounted in all angles. The flange housing is easy to clean with rounded corners and smooth surfaces.

The flange housing is mounted with a spherical lifetime lubricated ball bearing with excentric locking collar, Corrotect treated to prevent setting on the shaft, oil seal ring with a stainless steel spring, ensuring that water can not penetrate the housing - even at direct hosing.

Insert Bearings are lubricated with NSF H1 reg. grease, according to DIN 51825, Halal, Kosher etc. Making it a ideal choice when choosing sealed bearings for food production lines.

Blue NG Bearings

The Blue NG bearings are designed to meet the strict hygiene and durability requirements of industries such as food production, pharmaceuticals, and other sectors where cleanliness is critical.

Made from high-quality blue polyurethane (PUR), these bearings offer the same durability and impact resistance as the standard NG bearings. The blue color provides an added benefit by making it easier to identify dirt, debris, and contaminants, which is especially useful in environments where frequent cleaning and hygiene inspections are essential.

In addition to the visible color, the blue bearings feature stainless steel-reinforced mounting holes, ensuring strength and reliable performance under high-stress conditions. The hygienic bolts, nuts, and spacers are made from stainless steel, offering a robust solution while providing easy access for cleaning.

Features and advantages of Blue NG bearings:

• Made from blue polyurethane (PUR) for easy identification of contaminants
• Stainless steel-reinforced mounting holes for increased strength and durability
• Hygienic bolts, nuts, and spacers in stainless steel for improved hygiene
• Stainless steel spacers designed for easier cleaning access

The protection is IP66 ensuring that the products can be cleaned from all directions.

Possible to obtain a higher ingress protection than IP66
When installed in environments exceeding IP66, for example where the bearing is submerged or cleaning with high pressure occurs, it is recommended that the bearing is regularly refilled with grease. This is done by injecting grease trough the grease nipple. This grease serves as a barrier for the water gaining access to the lifetime lubricated bearing within the housing.

Private label are available.

At BJ-Gear A/S, we are expanding our range of products with a completely new stainless steel actuator with a IP69K classification. The sealing is made of FDA-approved material and with the hygienic and easy-to-clean design as well as a protection of IP69K, the stainless steel actuator is particularly suitable for the food industry.

As standard, our actuators are manufactured in stainless steel AISI 304/EN 4301, which with its high corrosion resistance is the most common type of stainless steel. Furthermore, the stainless steel actuator has a protection of IP69K, which ensures that the product can be cleaned with water under pressure from all directions.

A BJ actuator is extremely sturdy in terms of overload and operating environment. The design is simple and its modular design allows great flexibility regarding the choice of mounting options, flanges and surface treatments. The modular design is also ideal if any customisations are needed where the actuator must be optimised for specific needs. Therefore, BJ-Gear A/S is able to manufacture actuators adapted to your requirements at an attractive price.

An electric actuator is used primarily where an intermittent axial movement and positioning is needed. It is a good alternative to hydraulic and pneumatic cylinders due to the simple connection to electrical operational systems and the hygiene benefits. Furthermore, you will achieve a quite steady speed all over the load range compared to hydraulics and pneumatics solutions.

Our actuators are made in various versions and are currently installed in countless solutions within healthcare, food processing and packaging and many other Industries.

At BJ-Gear A/S, we are expanding our range of products with a completely new stainless steel actuator with a IP69K classification. The sealing is made of FDA-approved material and with the hygienic and easy-to-clean design as well as a protection of IP69K, the stainless steel actuator is particularly suitable for the food industry.

As standard, our actuators are manufactured in stainless steel AISI 304/EN 4301, which with its high corrosion resistance is the most common type of stainless steel. Furthermore, the stainless steel actuator has a protection of IP69K, which ensures that the product can be cleaned with water under pressure from all directions.

A BJ actuator is extremely sturdy in terms of overload and operating environment. The design is simple and its modular design allows great flexibility regarding the choice of mounting options, flanges and surface treatments. The modular design is also ideal if any customisations are needed where the actuator must be optimised for specific needs. Therefore, BJ-Gear A/S is able to manufacture actuators adapted to your requirements at an attractive price.

An electric actuator is used primarily where an intermittent axial movement and positioning is needed. It is a good alternative to hydraulic and pneumatic cylinders due to the simple connection to electrical operational systems and the hygiene benefits. Furthermore, you will achieve a quite steady speed all over the load range compared to hydraulics and pneumatics solutions.

Our actuators are made in various versions and are currently installed in countless solutions within healthcare, food processing and packaging and many other Industries.