Advantages

Wide variety of flavours and colours:

All external and various internal smoke generation systems are available for smoking. Choose the type of smoke  generation to be used. Decide what type of smoke generation suits your requirements. The system will always produce best results, you determine to use tried and tested smoking methods such as smouldering sawdust, woodchip smoke, condensate smoke, friction smoke or liquid smoke. Therefore almost boundless options are available for existing products or the development of new successful products.

Efficiency:

The strongest air circulation guarantees consistent product quality with minimum weight loss during drying and smoking despite maximum trolley loading.

Minimum space requirement:

Individually tailored solutions can be developed for both larger industrial or smaller trade companies thanks to the system’s exceedingly small width and height dimensions. Internal smoke generation systems installed in the chamber door or on the rear wall produce a very compact construction. Building investment costs are reduced considerably.

Minimum energy consumption:

Individual air circulation systems and fresh air / exhaust air  controls for each trolley place enormously reduce process times and therefore  energy requirements. Each trolley of product is processed with the same temperature and relative humidity.

Environmentally friendly:

The RONDAIR closed circulation system also solves emission problems. No additional subsequent exhaust emission cleaning equipment is required by the system for operation with friction smoke or liquid smoke generators. The optional thermal after-burning system with heat recovery is available for your applications with smouldering sawdust/woodchip smoke generators.

Characteristics

Use:

AllroundSystem units have nearly unlimited production capabilities. These units are universal allrounders, whether the products are placed on mesh shelves or suspended on smokesticks.

Possible processes:

• Drying
• Hot and cold smoking
• Cooking
• Hot air finishing
• Showering
• Roasting and baking

Air systems:

• Individual fans for each trolley place
• Optional with alternating horizontal air flow system

Hygiene:

• Compact modular cabinet
• Cabinet components bolted with steam-tight seals and welded floors
• Automatic interior cleaning
• No additional outlet wall with horizontal air flow system

Goliath F (Friction smoke)

The smoke is generated by pressing a hard log against a specially designed friction wheel. The special surface coating on the wheel ensures a long life time. The smoke generation process guarantees constant low temperatures. The benzopyrene content is very low. The patented proportional controls (contact pressure regulation) ensure a steady smoke density. It is reasonable to perform the smoking process with friction smoke in a closed (hermetic) system. The system therefore does not produce any exhaust emission during the smoking process. Additional smoke flavours can be added with the optional wood chip cartridge.

Goliath CW (Smouldering smoke)

The smoke is generated by smouldering wood chips in controlled conditions. The smoke generation process with smouldering control guarantees constant smoke generation temperatures. The benzopyrene content is thus low. Controlled wood chip supply and smouldering control ensure a steady smoke density. Smoking can be performed in exhaust smoke reduced operation. The system therefore produces very low exhaust emissions during the smoking process.

Goliath 1 and Goliath 2 (Smouldering smoke)

The smoke is generated by smouldering sawdust in controlled conditions. The smoke generation process with smouldering control guarantees constant smoke generation temperatures. The benzopyrene content is thus low. Controlled sawdust supply and smouldering control ensure a steady smoke density. Smoking can be performed in exhaust smoke reduced operation. The system therefore produces very low exhaust emissions during the smoking process.

Goliath S (Steam smoke)

The smoke is generated by smouldering wood chips in controlled conditions with the addition of compressed air and low pressure saturated steam. The smoke generation process guarantees constant smoke generation temperatures. The benzopyrene content is thus low. Controlled wood chip transport as well as steam and the injection of compressed air ensure a steady smoke density. Short smoking times are achieved by high humidity thanks to the addition of steam. Smoking can be performed in exhaust smoke reduced operation. The system therefore produces very low exhaust emissions during the smoking process.

Goliath L (LiquidSmoke)

The smoke is generated by spraying liquid smoke. The manufacturing process guarantees a minimum benzopyrene content. Very fine spraying via two-component nozzles ensures a steady smoke density. Short process times are achieved by rapid colouring. It is reasonable to perform the smoking process with liquid smoke in a closed (hermetic) system. The system therefore does not produce any exhaust emissions during the smoking process. A wide range of flavourings can be achieved with various Liquid Smoke products.

Did you never ask yourself why no one has been able to do the maturing and drying process without rest periods?

We did, and developed the new CMP continuous maturing process.

By controlling relative humidity and temperature of inlet and outlet air, it is possible to dry products without any variation. The system is able to move air continuously (100% of the time) without any rest period.

Complete consistency means approximately 1% deviation in the entire processing room, saving up to 40% processing time and significant energy savings.

Optimal utilisation of footprint and room height with full trolley loading up to 6 m in height.

Up to 250% more product can be produced on the same footprint than with comparable systems.

Advantages

“Inline” production:

The production process is performed inline with the semi-continuous loading system, i. e. there is no processing delay between filling and packaging. The location of every product during the thermal processing is always known and controlled.

100% separation between low and high risk areas:

The airtight transfer zone between the entry and exit sides allows the separation of production and packaging areas (“low-risk“, “high-risk“). You can therefore produce bacteriologically safe products without contamination.

Integration:

The system can be integrated into the production area due to upstream and downstream automation and can therefore result in an efficient package solution adapted to your production requirements.

Characteristics

Use:

Each of the process chambers are separated by an intermediate transfer zone (hinged or vertical lifting doors). A system may consist of two or more zones.

Possible processing:

• Drying / smoking / cooking transferred to intensive cooling downstream
• Cooking transferred to intensive cooling downstream
• Other combinations on request

Floor transport/ Roller conveyor:

An electric drive system ensures smooth transportation.

Overhead rail conveyor:

An electric drive system ensures smooth transportation.

Advantages

Wide variety of flavours and colours:

All external and various internal smoke generation systems are available for smoking. Choose the type of smoke  generation to be used. Decide what type of smoke generation suits your requirements. The system will always produce best results, you determine to use tried and tested smoking methods such as smouldering sawdust, woodchip smoke, condensate smoke, friction smoke or liquid smoke. Therefore almost boundless options are available for existing products or the development of new successful products.

Efficiency:

The strongest air circulation guarantees consistent product quality with minimum weight loss during drying and smoking despite maximum trolley loading.

Minimum space requirement:

Individually tailored solutions can be developed for both larger industrial or smaller trade companies thanks to the system’s exceedingly small width and height dimensions. Internal smoke generation systems installed in the chamber door or on the rear wall produce a very compact construction. Building investment costs are reduced considerably.

Minimum energy consumption:

Individual air circulation systems and fresh air / exhaust air  controls for each trolley place enormously reduce process times and therefore  energy requirements. Each trolley of product is processed with the same temperature and relative humidity.

Environmentally friendly:

The RONDAIR closed circulation system also solves emission problems. No additional subsequent exhaust emission cleaning equipment is required by the system for operation with friction smoke or liquid smoke generators. The optional thermal after-burning system with heat recovery is available for your applications with smouldering sawdust/woodchip smoke generators.

Characteristics

Use:

AllroundSystem units have nearly unlimited production capabilities. These units are universal allrounders, whether the products are placed on mesh shelves or suspended on smokesticks.

Possible processes:

• Drying
• Hot and cold smoking
• Cooking
• Hot air finishing
• Showering
• Roasting and baking

Air systems:

• Individual fans for each trolley place
• Optional with alternating horizontal air flow system

Hygiene:

• Compact modular cabinet
• Cabinet components bolted with steam-tight seals and welded floors
• Automatic interior cleaning
• No additional outlet wall with horizontal air flow system

Goliath F (Friction smoke)

The smoke is generated by pressing a hard log against a specially designed friction wheel. The special surface coating on the wheel ensures a long life time. The smoke generation process guarantees constant low temperatures. The benzopyrene content is very low. The patented proportional controls (contact pressure regulation) ensure a steady smoke density. It is reasonable to perform the smoking process with friction smoke in a closed (hermetic) system. The system therefore does not produce any exhaust emission during the smoking process. Additional smoke flavours can be added with the optional wood chip cartridge.

Goliath CW (Smouldering smoke)

The smoke is generated by smouldering wood chips in controlled conditions. The smoke generation process with smouldering control guarantees constant smoke generation temperatures. The benzopyrene content is thus low. Controlled wood chip supply and smouldering control ensure a steady smoke density. Smoking can be performed in exhaust smoke reduced operation. The system therefore produces very low exhaust emissions during the smoking process.

Goliath 1 and Goliath 2 (Smouldering smoke)

The smoke is generated by smouldering sawdust in controlled conditions. The smoke generation process with smouldering control guarantees constant smoke generation temperatures. The benzopyrene content is thus low. Controlled sawdust supply and smouldering control ensure a steady smoke density. Smoking can be performed in exhaust smoke reduced operation. The system therefore produces very low exhaust emissions during the smoking process.

Goliath S (Steam smoke)

The smoke is generated by smouldering wood chips in controlled conditions with the addition of compressed air and low pressure saturated steam. The smoke generation process guarantees constant smoke generation temperatures. The benzopyrene content is thus low. Controlled wood chip transport as well as steam and the injection of compressed air ensure a steady smoke density. Short smoking times are achieved by high humidity thanks to the addition of steam. Smoking can be performed in exhaust smoke reduced operation. The system therefore produces very low exhaust emissions during the smoking process.

Goliath L (LiquidSmoke)

The smoke is generated by spraying liquid smoke. The manufacturing process guarantees a minimum benzopyrene content. Very fine spraying via two-component nozzles ensures a steady smoke density. Short process times are achieved by rapid colouring. It is reasonable to perform the smoking process with liquid smoke in a closed (hermetic) system. The system therefore does not produce any exhaust emissions during the smoking process. A wide range of flavourings can be achieved with various Liquid Smoke products.

Did you never ask yourself why no one has been able to do the maturing and drying process without rest periods?

We did, and developed the new CMP continuous maturing process.

By controlling relative humidity and temperature of inlet and outlet air, it is possible to dry products without any variation. The system is able to move air continuously (100% of the time) without any rest period.

Complete consistency means approximately 1% deviation in the entire processing room, saving up to 40% processing time and significant energy savings.

Optimal utilisation of footprint and room height with full trolley loading up to 6 m in height.

Up to 250% more product can be produced on the same footprint than with comparable systems.