The whole is more than the sum of its parts

Each machine from Schröder is designed to provide the optimal solution for its individual task.

At the same time, they are also designed to function as modules.

Integrated solutions with high degrees of automation require adaptability and connectability from each individual machine. Intelligent networking capability.

These aspects are an integral part of each of our modules.

The machines are controlled and monitored by VISMAXweb, the in-house Schröder software, which can also be connected to ERP systems such as SAP.

The systems are designed individually, and fulfil increasing customer demands for complex production lines.
 

Special brine preparation system.

The thorough preparation of brine is a critical part of the overall injection and processing concept. This is much more than simple mixing. Electronically controlled and monitored processes, individually configured recipe programs, effective cooling and independent additive intake guarantee the following:

• swift insertion of additives
• homogenous mixing process
• repeat accuracy for recipes
• effective cooling
   

Schröder has developed an optimal machine for each of these steps, from the MacMax roller tenderiser and the T-Max needle tenderiser to the curing press. Whether on their own or in combination, the machines can integrate the optimum processing methods for each product into the processing sequence. This leads to:

• tenderising effects
• uniform brine distribution in the product
• high water retention and increase in yields
• shorter massage times

What sets us apart is our knowledge of the perfect combination of components. Whether registers, injection needles, pumps or brine feeds - each component is researched in detail, designed and coordinated to work seamlessly together. In conjunction with intelligent electronics, this combination guarantees the following:
 

• High hourly output and injection output for effective machine utilisation
• Can be integrated in production lines
• Input, management and documentation of machine and process data (e.g. brine pressure, injection speed, brine temperature, length of product draw, injection type)
• Production hygiene: The electrical and mechanical systems are found inside the machine, whilst the pump and brine pool are found outside. The brine feed system can be completely removed, meaning it can be cleaned simply and effectively. Partially-automated cleaning processes reduce the need for manual intervention by personnel.

Massage technology for increased productivity.

This is the key to higher water retention and a higher yield at the slicer through better slice cohesion.

Thanks to active massaging of the meat using special paddles, SCHRÖDER MAX technology allows the following in an extremely short period of time

• intra- and extramuscular protein activation
• significantly improved water retention
• active incorporation of brine in an extremely short time
• efficient utilisation of drum capacity