Spiral Freezer

Our impingement and multipass tunnels have been developed for a range of cooling and freezing requirements for a wide variety of specialty products to optimize efficiency and product yield. Our impingement tunnels incorporate a hygienic pressure duct system to deliver high velocity air that quickly cools and freezes products. Our proprietary air slot design ensures efficiency even with products of varying geometries. Multiple belt pass/lane arrangements, belt widths and mesh/surface options, our impingement and multipass tunnels are matched to your production needs.

Our custom designed evaporators are offered in a range of fin materials including
aluminum, stainless steel or anti-microbial Cupronickel. We match stainless steel tube to chosen refrigerant whether NH4, Freon or CO2. Variable fin spacing and heavy duty fins allow for frost accumulation and durability.

For extended operation, our sequential defrost system ensures seamless operation without impacting freezer performance and product quality. With precise airflow control, product always
sees the same air temperature and velocity ensuring consistency throughout production. Elimination of dirty coil blocking louvers, enhances equipment energy efficiency and hygiene.

Offering a range of conveyor belting from stainless steel to plastic, we carefully evaluate the application of the food products to ensure the best solution is provided.

With external directly coupled fan motors, we eliminate the constant maintenance and hygienic
concerns of internal electrical components. We use centrifugal plug fans to generate high static
pressure for effective impingement freezing.

The CF (Continuous Flow) MultiPass™ line of freezers and chillers are innovatively designed to provide automated, first-in/first-out chilling or freezing of trayed and boxed packages. The unique design gives processors the ability to handle large volumes of packaged product, quickly and efficiently with minimal labour. CF MultiPass™ units improve throughput, product quality and shelf-life while reducing product handling, space and energy costs. This provides the lowest total cost of ownership and a very short return on investment. We work closely in partnership with the end user to design and custom manufacture each CF MultiPass unit that best fits the specific application and unique customer requirements.

EXTERIOR
Our focus on hygienic design led us to minimize internal electrical components by mounting them outside where possible. With our specialized welded stainless steel wall panel, external motors are supported by integrated structure embedded within the insulation. This removes large motors and associated components from inside the CF MultiPass™, improving hygiene, durability and reducing energy consumption.

INTERIOR
The interior of the CF can be finished to each customer’s specifications. Utilizing an optional integrated enclosure and floor, the seamless stainless steel construction ensures the CF can exceed the most extreme hygienic requirements.

Game-Changing Technology
The FPS Spiral Immersion System (SIS)™ brings together the small footprint of spiral belting, the energy savings of conduction heat transfer and the labour savings of continuous processing. The SIS is basically a spiral conveyor in a tank of liquid, usually water or brine, that is designed to prevent the displacement of the product from the belt during processing. The SIS’s robust fully welded SS316 stainless steel enclosure contains over 1000 ft of Intralox’s self-stacking modular plastic belt in 2 spiral stacks. 95% of the spiral belting is submerged in a sterile saline and SS316 stainless steel environment in temperatures ranging from -50°F to +210F. The unique design of the SIS provides control over the product and achieves a better quality, safer product in less space, in less time and while consuming less energy.

Our range of Individual Quick Freeze (IQF) tunnels implement a combination of pneumatic and
mechanical fluidization techniques for product separation. This ensures careful freezing for a wide variety of food products. For special applications, we offer a perforated Intralox acetal belt solution which ensures enhanced IQF performance for even the most difficult products. The combination of
our IQF technologies and our hygienic design fundamentals ensures you have a high performance
tunnel freezer with the highest in food safety standards.

Our robust fully welded enclosure is manufactured using heavy gauge stainless steel and high-density polyurethane insulation. This construction eliminates dangerous bacteria harborage points and the ongoing task of inspecting and caulking panel joints. Our flexible panel joints have continuous TIG welds to ensure smooth foodsafe surfaces and to allow for expansion and contraction during temperature changes.

For extended operation without shutdown, our synchronized sequential hot gas defrost system ensures seamless operation without impacting freezer performance and product quality. With precise airflow control, product always sees the same air temperature and velocity ensuring
consistency throughout production.

The one-piece radial fans are designedfor ease of cleaning and minimal maintenance. With options for aluminum orstainless steel construction, we can design for varying levels of chemical
regimens. Equipped with VFDs, the high pressure fans located below the product zone allow precise control of air velocity ensuring excellent product separation with minimal blow-over and low energy consumption. Mechanical agitation further enhances the flow of product through the freezer.

Our integrated Recirculating Clean-In-Place (CIP with compact skid provides repeatable and consistent full freezer cleaning with minimal consumables, manpower and energy. The dishwasher concept with recirculation and pasteurization maximizes freezer hygiene.

Our impingement and multipass tunnels have been developed for a range of cooling and freezing requirements for a wide variety of specialty products to optimize efficiency and product yield. Our impingement tunnels incorporate a hygienic pressure duct system to deliver high velocity air that quickly cools and freezes products. Our proprietary air slot design ensures efficiency even with products of varying geometries. Multiple belt pass/lane arrangements, belt widths and mesh/surface options, our impingement and multipass tunnels are matched to your production needs.

Our custom designed evaporators are offered in a range of fin materials including
aluminum, stainless steel or anti-microbial Cupronickel. We match stainless steel tube to chosen refrigerant whether NH4, Freon or CO2. Variable fin spacing and heavy duty fins allow for frost accumulation and durability.

For extended operation, our sequential defrost system ensures seamless operation without impacting freezer performance and product quality. With precise airflow control, product always
sees the same air temperature and velocity ensuring consistency throughout production. Elimination of dirty coil blocking louvers, enhances equipment energy efficiency and hygiene.

Offering a range of conveyor belting from stainless steel to plastic, we carefully evaluate the application of the food products to ensure the best solution is provided.

With external directly coupled fan motors, we eliminate the constant maintenance and hygienic
concerns of internal electrical components. We use centrifugal plug fans to generate high static
pressure for effective impingement freezing.

The CF (Continuous Flow) MultiPass™ line of freezers and chillers are innovatively designed to provide automated, first-in/first-out chilling or freezing of trayed and boxed packages. The unique design gives processors the ability to handle large volumes of packaged product, quickly and efficiently with minimal labour. CF MultiPass™ units improve throughput, product quality and shelf-life while reducing product handling, space and energy costs. This provides the lowest total cost of ownership and a very short return on investment. We work closely in partnership with the end user to design and custom manufacture each CF MultiPass unit that best fits the specific application and unique customer requirements.

EXTERIOR
Our focus on hygienic design led us to minimize internal electrical components by mounting them outside where possible. With our specialized welded stainless steel wall panel, external motors are supported by integrated structure embedded within the insulation. This removes large motors and associated components from inside the CF MultiPass™, improving hygiene, durability and reducing energy consumption.

INTERIOR
The interior of the CF can be finished to each customer’s specifications. Utilizing an optional integrated enclosure and floor, the seamless stainless steel construction ensures the CF can exceed the most extreme hygienic requirements.

Game-Changing Technology
The FPS Spiral Immersion System (SIS)™ brings together the small footprint of spiral belting, the energy savings of conduction heat transfer and the labour savings of continuous processing. The SIS is basically a spiral conveyor in a tank of liquid, usually water or brine, that is designed to prevent the displacement of the product from the belt during processing. The SIS’s robust fully welded SS316 stainless steel enclosure contains over 1000 ft of Intralox’s self-stacking modular plastic belt in 2 spiral stacks. 95% of the spiral belting is submerged in a sterile saline and SS316 stainless steel environment in temperatures ranging from -50°F to +210F. The unique design of the SIS provides control over the product and achieves a better quality, safer product in less space, in less time and while consuming less energy.