The systems TF3000 and TFi3000 offer an economical combination of smoke, heat and cold treatment for the industrial batch production. Automated processes increase your production capacity and reduce operating costs. The filled trolley is placed manually in front of the heating chamber and from there the pneumatic transport system of the TF3000 /TFi3000 pulls the trolleys into the center of the heating chamber. Subsequently, the process control is activated and starts a determined product program. The heating program now runs fully automatically according to the predefined program. After completing this phase, the trolleys are automatically transported into the cooling zone. In accordance to the desired condition of the goods and the intended packaging, your products are immediately cooled down to packaging temperature using continuous shower, intermitted shower and chilled air to achieve a just-in-time production of your products. At the same time the first batch is cooled, the next batch can already been processed in the cooking and smoking section of the system. In this semi-continuous system you benefit from the full flexibility of a universal batch system with the economic advantages of a highly automated production line.

The latest development from FESSMANN is the fully automatic loading unit with integrated smoke stick management for the continuous production system of type Transfer TF4000. The smoke sticks are made available to the respective suspension line of the plant operator for automatic loading. The unit is flexible and can be connected with the standard commercial suspension lines of leading manufacturers. This makes it even more flexible as regards integration into existing production lines. The smoke stick to be loaded is filled mechanically with freshly stuffed product and fed into the system. The flexible system is space-saving and can also be retro-fitted in existing facilities of type TF4000. The advantage of the system by comparison with robot applications is its simple maintenance.
To give a real advantage to our customers, the greatest importance was attached to reliability and a low maintenance-design in the development of the system – simply a masterpiece of engineering made in Germany.

Turbomat systems from FESSMANN serve the economic and programmable handling of food by heat, cold, humidity or smoke, or by a combination of these media. Turbomat labels the legally protected name for the most successful universal system for cooking and smoking. The systems are designed as universal equipment for drying, reddening, maturing, thawing, roasting, baking, convection cooking, steaming, cooking, smoking and cooling. The Turbomat system can optionally be inserted, hygienically favorable, into the finished floor or placed on top of it, because entry ramps are optionally available. All machines are manufactured in our special ECO.Line construction. Thanks to its advanced panel construction with Triplex insulation, ECO.Line provides a reduction in heat loss by more than 25 %. Here, energy conservation and the responsible use of resources are to the fore. The fully automatic cleaning-in-place (CIP) system provides an environmentally friendly and likewise comfortable self-cleaning of the whole system and the smoke generator.

The multifunctional TF4000 from FESSMANN combines the basic elements of meat processing: smoking, cooking and cooling in one continuous production line. In the continuous system TF4000 your products can be processed by drying, smoking, cooking, showering and cooling, in several warm and cold treatment segments. When the products leave the TF4000 at the end, they are ready for packaging. The hot treatment segments of the system can be equipped totally flexible with all FESSMANN features for drying, smoking, and cooking. Cooling segments of the system can be equipped with showers, air cooling devices, circulation blower or brine shower to give you optimum results in cooling your products.
Your advantages are perfectly clear: Automated workflows increase the production capacity by a multiple and reduce operating costs to a minimum. Work steps like charge, discharge or transport of loading trolleys as well as cleaning of the trolleys can be completely eliminated. Staff is only required for controlling the production process and, if this is to be done manually, for loading. To ensure maximum efficiency and process reliability while loading the TF4000, FESSMANN developed special automation concepts for you.
Another big advantage are the unbeatable short process times and, consequently, minimal weight loss of your products.
The TF4000 from FESSMANN allows you the continuous production of your products without sacrificing quality.

With the RATIO-family, consisting of the RATIO-TOP, RATIO-FRICTION, RATIO-LIQUID and new RATIO-HYBRID, FESSMANN offers the right smoking technology for every of your demands.
Smouldering smoke generator RATIO-TOP allows a fast smoke process with dense and intense smoke. The adjustable smoke intensity levels allow a variety of smoke flavourings and color nuances. Since the RATIO-TOP already ignites three minutes prior to the start of the smoking process, the maximum amount of smoke is present when starting the process. The preservative effect on ham and sausages is higher with the RATIO-TOP than with other smoke generators.
The friction smoke generator RATIO-FRICTION operates in a closed system, meaning that no additional exhaust gas purification is required. The RATIO-FRICTION will give your products a unique and mild smoked flavor.
The liquid smoke generator RATIO-LIQUID is based on the maintenance-free maximum-availability injection valve developed by FESSMANN that allows finest atomization and hence highest product quality. The optimal use of liquid smoke concentrate leads to a minimal consumption. The injection valve is maintenance-free, thanks to the self-cleaning function of the nozzle.

A novelty of FESSMANN that will be presented at IFFA 2016 is the new steam smoke generator RATIO-HYBRID.

The flexible smoke generator RATIO-HYBRID provides different types of smoke and can be used either as a classical smouldering smoke or steam smoke. The types of smoke can be used combined or applied separately. Color nuances, smoke flavorings and the tenderness of the casing can be adjusted according to the respective product specifications. Operation of the RATIO-HYBRID is easy and takes place via the system control FOOD.CON. Additionally, it features, with the proven RATIO technology, three different smoke intensity levels. Light, medium and intensive smoke can be selected via the system control. This new innovation by FESSMANN is characterized mainly by short smoking times and its flexible application possibilities.