The Bizerba LabelSecure is a highly advanced vision inspection system for labels designed to ensure the accuracy and integrity of labels on packaging. This system provides a non-intrusive and non-destructive quality control process, making it an essential tool for retail packaging where correct labeling is critical. It is particularly suitable for a wide variety of packaging types and offers safe and easy operation through an intuitive user interface.

LabelSecure's capabilities include checking the presence and content of labels on both the top and bottom of packages, ensuring that only error-free products reach the market. The system supports GS1 Digital Link and provides full product traceability by archiving all images captured during production. Regular quality reports monitor the packaging process and contribute to a robust quality assurance record.

The LabelSecure S model is ideal for spot checks, requiring operators to correct detected defects before production can resume. For a more integrated approach, LabelSecure G2 offers inline inspection with automatic rejection of non-conforming packages and real-time process analysis and control. This inline version can be easily integrated into existing production lines and is flexible with automatic product changeover.

LabelSecure ensures optimal food safety by meeting international food standards and preventing costly rework or recalls due to mislabeling. The system's AI-based control and automatic rejection capabilities make it a future-proof solution for digital label inspection. With LabelSecure, companies can achieve impeccable product quality, improve food safety and avoid image-damaging recalls, while ensuring that their products are perfectly labeled with the correct and legible information.

For companies looking for a compact and efficient vision inspection system for labels, Bizerba's LabelSecure offers a reliable and automated solution that outperforms manual inspection.

Recording, calculation and evaluation of key metrics in the production.

BRAIN2 OEE records key metrics of your production, evaluates them and calculates the four OEE values from the collected data records: OEE factor, availability, performance and quality. Collected data of your line with integrated Bizerba equipment forms the basis for this calculation. Recorded and evaluated by BRAIN2, you obtain the OEE values for one or more lines. BRAIN2 Framework lets you clearly arrange and easily generate production reports. The ideal basis on which you can optimize the processes of your Bizerba equipment and your production line.

Ensure a time-saving and flexible workflow with BRAIN2 Order_Processing. The app automatically processes complete labeling orders directly from the ERP system and autonomously controls price labeling lines: It sends order-based production data to the systems. Fast, simple and safe. The lines label seamlessly. Whether individual orders with several articles or one article for different customers. The web-based app interface allows you to track the order status in real time. Whenever and wherever you like.

BRAIN2 Order_Processing offers you an economical key function for automated labeling processes. The app automatically supports you in the coordination of workflows in production. From order entry to order completion. One advantage is the quality of the data: Via BRAIN2 Order_Processing, order-based production data from the ERP system automatically switches to the recording lines. This way, errors caused by manual entries are avoided. You remain flexible in the order processing procedure: You can interrupt or delete running orders. The workflow adapts quickly and easily to short-term production changes. Also the completion of partially processed orders is possible at any time with BRAIN2 Order_Processing. When the order is finished, the app reports back the actual production data to the ERP system. Control order status and production when and where you want. With the web-based user interface, the app offers you transparency even on mobile devices.

Gain digital control over your processes with BRAIN2 Dashboard. Simple, clearly structured and flexible. Use the app to create your individual management cockpit. Benefit form intuitive live monitoring. Whenever and wherever you like.

BRAIN2 Dashboard offers you best possible transparency about your production. The app visualizes real-time data of your devices or systems on the screen. Clearly arranged, explicit and thematic. The app functions can be selected and operated intuitively. Create your individual overview via widgets. For example, call up the current status of the entire production in the reception room. Gain targeted insights in the performance of individual production lines. Detailed views are also possible at any time. Whether on site or on the road with a laptop or tablet: You keep control over your processes. Flexible and tailored to your needs.

The end-of-line inspection system offers maximum safety: By using X-ray technology the XRE-D detects contaminated, damaged and defective products and packagings. Besides metallic and non-metallic foreign objects it detects missing, defective or misshaped products as well as overweight or underweight. Thanks to an efficient quick conveyor belt change system the belt can be changed within two minutes.

The XRE-D 200/120 is a highly advanced end-of-line inspection system designed to ensure the highest standards of product packaging safety. Using advanced X-ray technology, the XRE-D 200/120 is capable of detecting a wide range of contaminants, including metallic and non-metallic foreign objects, as well as assessing product integrity for missing, defective or misshapen items. It also accurately identifies overweight or underweight products.

This system features the ability to detect foreign objects based on density differences, which is particularly effective for products with varying X-ray absorption rates. The XRE-D 200/120 can detect contaminants such as metal, glass, ceramic, stone and even raw bone. In addition, it is adept at finding PVC, Teflon, rubber, and fiberglass-reinforced plastics, ensuring thorough inspection even in aluminum-packaged products. One of the key benefits of the XRE-D 200/120 is its quick-change conveyor belt system, which allows belt changes in less than two minutes, minimizing downtime and maintaining high line efficiency. The system boasts impressive processing speeds, capable of inspecting up to 400 packs per minute, or 250 packs per minute for thermoformed packs.

The XRE-D 200/120 also offers a range of options to enhance its functionality, including the ability to mask elements such as aluminum clips when inspecting closed packages. It ensures compliance with industry standards such as BRC, M&S, IFS and HACCP, making it a reliable choice for companies looking to maintain the highest quality control measures.

In summary, the Bizerba XRE-D 200/120 X-ray inspection system is an efficient, reliable and versatile solution for ensuring product safety and quality. Its advanced detection capabilities, coupled with its user-friendly design and quick maintenance features, make it an essential tool for modern production environments.

SealSecure basic checks seal areas of packages and rejects packages with contaminated seals and warns users in the event of repeated failures by means of an alarm allowing them to solve the problem immediately. SealSecure basic thus prevents extensive rework on untight packages as well as claims and product recall due to leaky or spoiled packages. This ensures that only flawless products reach the market. Furthermore, products can be fully tracked since all images recorded during production can be archived. The monitoring of the packaging process is ensured by quality reports which are prepared on a regular basis.

SealSecure basic is compatible with numerous packaging types.

Take automatic weighing and labeling of prepacked goods to a new level in the industrial food sector: A modular design and particularly space-saving labelers significantly reduce the system length in systems with multiple labelers.

Regardless of the conveying direction, always direct access from the front for maintenance and label roll change. The robust printing mechanism requires less maintenance and reduces downtimes. Throughput can also be increased due to a higher print speed. Very easy label roll change and the new, intuitive user interface make daily work on the GLM-I more convenient. Highly flexible, durable, robust and a design which is easy to clean round off this package loaded with benefits. Tip: By additionally integrating the intelligent inspection system LabelSecure for visual quality control you can detect errors in the packaging process in good time.